Smart Apparel
Smart Apparel

Injection Molding

The Concept

 

Our patented technology, Injection Molding produces dynamic, comfortable, customizable and protective products and solutions. The seamless 3D contouring adapts to the body’s curvature, thereby, allowing for free movement and is optimal for creating impacting protection garments.

 

From head to heel protection; you can avail from the maximum comfort and flexibility without compromising your performance. Our technology has been implemented for customers in the sports and wellness market spaces

Manufacturing Process

Injection Molding is a process where liquid foam is injected directly into the fabric, making it a single unit as opposed to being stitched together; the mold is filled and then solidified rapidly.

 

Our environmentally friendly Injection Molding machines operate under strict conditions, from humidity to parameter-controlled rooms to ensure unparalleled and productive outcomes.
Green technology by making the foam onsite, we are able to produce a greener product with less foam wastage and minimal logistical pollution.

 

Key Features

 

Flexibility

Protective padding that offers uttermost flexibility through multi-axis design, allowing natural contouring. This ensures total protection and unrestricted mobility even during the most strenuous physical activities.

 

Comfort

Without compromising comfort, performance with robust protection can be achieved, providing player confidence. Our next to skin garments are made to withstand significant and repeated impact.

 

Seamless

Unsightly seams are eliminated by directly incorporating the liquid foam into the fabric, ensuring the protective padding moves with the body. In addition, this helps prevent chaffing at the seams, when in motion.

 

3D

Our patented process where liquid foam is directly injected into the fabric, making the fabric and foam a single unit allows for a better fit. The liquid foam takes the shape of the mold and solidifies, offering a more organic fit that adheres to the body’s natural curvature, allowing custom made foam shapes to achieve better branding aesthetics.

The Catalogue
The Catalogue

Contact us
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Got a question about our state-of-the-art technologies or a ground-breaking idea that could revolutionize the industry? Get in touch with us today!

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